Nitrocell Nitrogen Welding System

The 6066-CG Nitrocell Welding System combines Polyvance’s most advanced plastic welding equipment with a state-of-the-art membrane nitrogen generator. The system includes everything needed to become immediately productive making strong and fast plastic repairs on virtually any type of plastic. Using nitrogen gas to weld plastic creates superior strength bonds by eliminating oxidation while the plastic is heated.

The Nitrocell welding system simplifies nitrogen plastic welding by using nitrogen as the only air source. Eliminating the compressed air source allows the welder to run on nitrogen 100% of the time and eliminates the need to switch back and forth from air to nitrogen. Using only nitrogen also helps the heating element last longer by reducing oxidization. Plus, using the Nitrocell generator system allows the strongest welds to be made without the worry of ever running out of nitrogen.

Nitrogen flow is controlled with a precision regulator and a flow gauge measures how much nitrogen is being used in the welding process. A low pressure safety switch automatically turns off the power to the heating element if the nitrogen flow or air flow drops below 10 lpm (liters per minute), which helps reduce the likelihood of accidentally damage to the welder from overheating.

The Nitrocell Welding System also includes an integrated airless welder for smoothing welds and repairing thermoset polyurethane. The system is shipped completely assembled and requires only a few minutes to set up before use. The system comes with a hand seamer, aluminum tape, and the widest selection of plastic welding rod available in the industry.

Features:

• Integral membrane nitrogen generator
• Analog flow gauge for repeatable performance every time.
• Element protection circuitry to help prevent burning out heating elements.
• Precision flow regulators on both the air and nitrogen sides.
• Outlet pressure gauge.
• Compact, easy-to-handle welding torch gets into tight spots with no user fatigue.
• Melt-proof silicone & fiberglass braided hot air welder hose.
• Easy-to-use, intuitive controls.
• Integrated airless welder control to allow for repair of thermoset PUR.
• Easily replaceable heating elements.
• Heavy-duty, made-in-USA welding cart with built-in holders for heating elements and tools.
• Air manifold with auxiliary outlet for attachment of air tools.
• Integral power strip.

Benefits:

• Make stronger repairs than with any other method.
• Profit from repairing plastic rather than replacing it.
• Make more profit by welding rather than using two-part adhesives.
• Repair tabs, mounting holes, and slots that are impossible to repair with two-part adhesives.
• Strength: Make repairs that are stronger than any two-part epoxy or hot air weld. Plastics are melted together with no oxidation to form the strongest possible plastic weld.
• Speed: Complete repairs in a fraction of the time of two-part epoxies. Typical welding speeds are 4 inches (10 cm) to 6 inches (15 cm) per minute. No waiting for cure time. Cool with water, then sand, prime, and paint.
• Versatility: Do repairs that are not possible with two-part epoxies: Mounting tabs (thick or thin), grille bars, high-stress areas, flexible tabs, and fender liners. Plus, it's not just for automobile plastics. It can be used on ATVs, boats, motorcycles, appliances, toys, etc.
• Cost Savings: An average 6 inch (15 cm) repair costs less than $2.00. You pay that much just for the mixing tips when using two-part adhesives. The same adhesive repair can cost over $30.00!
• Ease: Repairs are simple to do. Your techs already have the skill set; with the 6059-C Nitrogen Welding System, they have the tools.
• Estimating Options: Gives you more ?exibility in the estimating process. Save totalled vehicles. Get an edge on the competition. A bargaining tool with insurance adjusters.
• Keep Profits in Your Shop: No need to replace bumpers, headlights, and other plastic parts. Keep labor dollars in house!
• Insurance Relations: Show you are on the side of cost savings while increasing your pro?ts at the same time. By making a QUALITY repair you become an ally of insurance adjusters, decrease cycle times, and help steer additional work to your shop.
• Create Loyal Customers: 25% of a shop’s business is customer-pay. Save customers money on small hits and they will return to your shop with the big hits.
• Blend in the Panel: Repair the damage to the bumper and blend the color in the panel. Avoid the risks and costs involved in blending into the undamaged fenders.
• Revolutionize the Repair Process: Just as polyester filler replaced lead, and the wire-fed welder replaced brazing, the nitrogen system will replace all other types of plastic repair.
• Avoid Fit Issues: Why put on an aftermarket cover when you can easily repair the OEM part?
• Plastic Use to Grow: The amount of plastic parts on cars will continue to grow. This means ever increasing repair opportunities in the future.
• Factory Support: Plastic is what we do at Polyvance. For over 30 years we have been the leader in product development and problem solving in the plastic repair industry. We have the proven products you need from start to ?nish. Plastic repair doesn't have to be difficult!

Included Contents (Click or tap to expand)

Included Contents:

Image	Part No.	Description
	6031	Tear Drop Airless Welding Tip
	6027HT	Standard Airless Welding Tip
	5010-2	10 inch (25 cm) x 10 inch (25 cm) x 3/32 inch (2.4 mm) Polypropyelene sheet
	6124WB	Stainless Steel Wire Brush
	6482	Aluminum Tape, 2 inch (5 cm) x 10 yards (9.1 m)
	6145	Hand Seamer Tool
	6063	Nitrogen Regulator
	DVD-02	Nitrogen Welding and Plastic Repair DVD
	R01-01-03-NT	Polyurethane Welding Rod - 1/8th inch (3 mm) diameter. (15 foot (4.6 m) starter roll included with welder.)
	R02-01-03-BK	Black Polypropylene Welding Rod - 12 inch (30 cm) x 1/8th inch (3 mm). (10 foot (3 m) starter pack included with welder.)
	R02-04-03-BK	Polypropylene, 3/8" x 1/16", 30 ft., Black (10 foot (3 m) starter pack included with welder.)
	R02-05-03-BK	Polypropylene, 5/8" x 1/16", 30 ft., Black (5 foot (1.5 m) starter pack included with welder.)
	R02-01-03-NT	Polypropylene, 1/8" diameter, 30 ft., Natural. (15 foot (4.6 m) starter pack included with welder.)
	R02-04-03-NT	Polypropylene, 3/8" x 1/16", 30 ft., Natural.
	R02-05-04-NT	Polypropylene, 5/8" x 1/16", 30 ft., Natural
	R03-01-03-WH	White ABS Welding Rod - 12 inch (30 cm) x 1/8th inch (3 mm) (15 foot (4.6 m) starter pack included with welder.)
	R04-01-03-NT	Natural Polyethylene Welding Rod - 12 inch (30 cm) x 1/8th inch (3 mm) (15 foot (4.6 m) starter pack included with welder.)
	R05-01-03-GY	Gray TPO Plastic Welding Rod - 12 inch (30 cm) x 1/8th inch (3 mm) (10 foot (3 m) starter pack included with welder.)
	R05-04-03-GY	TPO, 3/8" x 1/16", 30 ft., Gray (10 foot (3 m) starter pack included with welder.)
	R05-05-03-GY	TPO, 3/4 in. X 1/16 in., 30 ft., Gray (5 foot (1.5 m) starter pack included with welder.)
	R06-01-03-NT	Nylon Welding Rod - 1/8th inch (3 mm) diameter (15 foot (4.6 m) starter pack included with welder.)
	R07-01-03-NT	Polycarbonate Welding Rod - 1/8th inch (3 mm) diameter (4 foot (1.2 m) starter pack included with welder.)

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