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Part No.:KENT800SP
Weight: 6.20 LB
Length: 10.00 IN
Height: 8.00 IN
Width: 8.00 IN
UPC: 694687007065
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Polyvance's Kenworth T800 hood support cable mount repair kit allows the user to repair the broken, cable mounts on Kenworth T800 Hoods. These hood support cable mounts seem to break easily. Rather than spending thousands on a new hood, Polyvance created the Kenworth T800 Hood Support Cable Mount Repair Kit which repairs and reinforces the broken hood support cable mounts. The cast aluminum cable mounts are screwed and bonded into place with the included PlastiFix high performance methacrylate adhesive.
Benefits
Step 1
Clean the aluminum casting to remove any production oil residue using 1001-4 EcoPrep plastic cleaner.
Step 2
Clean the damaged area of the hood with 1001-4 EcoPrep plastic cleaner. Dry completely.
Step 3
Place the casting over damaged area. If the casting doesn’t fit, grind or sand the interference areas of the hood with a Roloc™ disk or a die grinder.
Step 4
Once enough material is removed to roughly fit the casting, trace the outline of the casting using a permanent market.
Step 5
Using the outline as a guide, sand the hood until unoxidized raw plastic is exposed. Hand sand inside the pocket with 60 grit or coarser sandpaper.
Step 6
Sand the mating surface of casting with a 24 to 50 grit to expose fresh aluminum.
Step 7
Test-fit the casting and grind away any material on the casting or hood to make the two fit. Gaps up to 1/16" are acceptable and even slightly larger gaps can be filled with adhesive.
Step 8
With the casting held in place, mark the screw hole locations with a permanent marker.
Step 9
Drill the 4 marked places with a 5/32" drill bit. Do not drill through both layers of plastic to the outside of the hood.
Step 10
Blow all dust from the sanded surfaces.
Step 11
Apply about 1/3 of a cartridge of 2510 PlastiFix adhesive to the aluminum casting.
Step 12
Apply approximately 1/3 of a cartridge of 2510 PlastiFix adhesive to the surface of the hood.
Step 13
Press the casting in place.
Step 14
Install the (4) #X screws into the hood. Tighten them evenly until the gaps around the casting are equal.
Step 15
Smooth out the adhesive with a gloved finger, forcing excess adhesive into any gaps between the hood and the casting.
Wait 24 hrs for full cure before attaching the cable and putting the repair into service.
Actual cure times will vary with temperature.
NOTE: The threads in the eye-bolt mounting hole are 3/8 x 16 tpi. The eye-bolt should be installed with blue thread-locker to prevent corrosion and a nut should be installed on the backside to prevent the eye from loosening. (Eye bolt not included)
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This page was created on April 11, 2025
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