Buick Headlight Tab Repair

We just repaired a Buick headlight for a local customer. It had two broken tabs and some large cracks in the housing. We repaired it using our nitrogen plastic welding system and polypropylene welding rods and ribbons. The 6032 "Blockhead" airless welding tip came in handy on the smaller broken tab. The customer only wanted the headlight repaired, so we didn't do any refinishing. The repair is solid and strong!

Headlight with a long crack

Crack being welded

We repaired the crack first using the nitrogen plastic welder and polypropylene welding ribbon.

Smoothing the weld

We used the airless plastic welder along with the nitrogen plastic welder to smooth the weld.

Crack has been welded and smoothed

Broken headlight tab is visible.

Smoothing weld with blockhead tip

We used polypropylene welding rod to repair the square tab and then smoothed the weld. The 6032 Blockhead welding tip allowed us to smooth the weld easily.

Square tab has been repaired

A broken tab is visible.

Rounded tab welded back together and smoothed

We used polypropylene welding rod to repair the second tab and then smoothed the weld.

Rounded tab welded back together

Headlight viewed from the front

headlight tab repair, headlight repair, broken headlight tab repair headlight