8003 Nitro-Fuzer Nitrogen Plastic Welder with Generator

The 8003 Nitro-Fuzer® nitrogen plastic welding system combines a simplified analog nitrogen welder with a traditional airless plastic welder. By combining these welders into one package, it allows you to make nitrogen welds economically to virtually any automotive plastic.

This Nitro-Fuzer® includes a nitrogen generator for continuous nitrogen without the hassle of changing a nitrogen bottle. Using nitrogen gas to weld plastic creates superior strength bonds by eliminating oxidation while the plastic is heated. Eliminating the compressed air source allows the welder to run on nitrogen 100% of the time and eliminates the need to switch back and forth from air to nitrogen.

Analog Flow Gauge With Low-Flow Cutoff Protection

Unlike some competitive products, the 8003 features precision flow control so the user can match the flow and temperature to substrate types and thicknesses. The flow and temperature can be reduced to a very low point in order to weld thin, fragile substrates, something others cannot do. When welding very thick substrates, the temperature and flow can be increased greatly to allow more heat to be transferred to the weld. The analog flow gauge gives the welder a repeatable reference over how much gas is used in the welding process. To extend heating element lifespan, a low-pressure safety switch is incorporated into the system, shutting off the power to the heating element if the air flow drops below a safe level.

The integrated airless welder is ideal for smoothing out welds, and it is essential for repairing thermoset polyurethane.

In order to reduce the cost of the 8003, the welder, cart, and generator will be shipped in three separate boxes. The welder and generator are fully assembled and ready to go, but the cart will have to be assembled. We have detailed instructions in the box, as well as a video, to help you assemble the cart. The Welding Cart Assembly instructions, Setup and Use video, and Quick-Start Guide can be found below. The 8003 is packaged with one welding rod organizer case filled with a selection of welding rods, a hand seamer, and aluminum tape. It is covered by a two-year "bumper-to-bumper" warranty covering all parts except the heating elements and misuse.

Features

• Simple controls

Simple Analog Temperature Control

• Analog flow gauge for repeatability
• Automatic low-flow safety switch
• Precision flow control
• Compact, easy-to-handle welding torch gets into tight spots with no user fatigue
• Quick-change hose and handle assembly.
• Integrated airless welder to allow for repair of thermoset PUR
• Easily replaceable heating elements
• Heavy-duty, made-in-USA enclosure for maximum durability
• Heavy-duty welding cart (assembly required)
• Nitrogen generator for continuous nitrogen.

Benefits

• Speed: Complete repairs in a fraction of the time of 2-part adhesives. Weld 4 to 6 inches per minute, then immediately finish, prime, and paint. No waiting for adhesives to cure.
• Versatility: Do repairs that are not possible with adhesives. Mounting tabs (thick or thin), grille bars, high-stress areas, flexible tabs, and fender liners. Not just for automobile plastics.
• Cost Savings: An average 6 inch repair costs less than $2.00 when welded. With a 2-part adhesive, you pay more than that just for the mixing tip! The total cost of the same size adhesive repair can be over $40.00!
• Ease: Repairs are simple to do. Your techs already have the skill set, with this they have the tools.
• Estimating Options: Gives you more flexibility in the estimating process. Save total losses. Get an edge on the competition. A bargaining tool with insurance adjusters.
• Keep Profits in Your Shop: No need to replace bumpers, headlights, and other plastic parts. Keep the labor dollars in-house.
• Blend in the Panel: Repair the damage to the bumper and blend the color in the panel. Avoid the risks and costs involved with blending into the undamaged fenders.
• Insurance Relations:Show you are on the side of cost savings while increasing your profits at the same time. Do a QUALITY repair, become an ally of the adjuster, lower cycle times, and help drive additional work to your shop.
• Create Loyal Customers: 25% of a shop’s business is customer pay. Save them money on the small hits and they will return to your shop with the big hits.
• Avoid Fit Issues: Why install an aftermarket cover when you can easily repair the OE?
• Plastic Use to Grow: The amount of plastic parts on cars will continue to grow. This means more repair opportunities.
• Factory Support: Plastic is what we do at Polyvance. For over 30 years we have been the leader in product development and problem solving. We have the proven products you need from start to finish. Plastic repair doesn’t have to be difficult.

Included Contents (Click or tap to expand)

Image	Part Description	More info
	5003-01 Welding Rod Organizer Case Keeps your plastic welding rod organized.
	6012-P Airless welder
	6027HT Tube welding tip
	6031 Flat tear drop welding tip
	6050-NR1 Standard hot air welding tip
	6124WB Stainless steel tip cleaning brush - Use this to clean the tip of the airless welder.
	6066 Nitrogen generator
	7002 Welding cart
	R01-01-03-NT Urethane welding rod, 1/8 in. (3 mm) diameter, 15 feet (9 m), natural
	R02-01-03-NT Polypropylene, 1/8 in. (3 mm) diameter, 15 feet (9 m), natural
	R02-04-03-NT Polypropylene, 3/8 in. (9.5 mm) X 1/16 in. (1.6 mm), 15 feet (9 m), natural
	R02-05-03-NT Polypropylene, 5/8 in. (15.9 mm) X 1/16 in. (1.6 mm), 15 feet (9 m), natural
	R02-07-03-NT Polypropylene, 16/64 in. (5 mm) X 1/16 in. (1.6 mm), 15 feet (9 m), natural
	R02-08-03-NT Polypropylene corner rod, 1/4 in. (6 mm) X 1/4 in. (6 mm), 15 feet (9 m), natural
	R03-01-03-WH ABS, 1/8 in. (3 mm) dia., 15 feet (9 m), white
	R04-01-03-NT Polyethylene (LDPE), 1/8 in. (3 mm) dia., 15 feet (9 m), natural
	R05-01-03-GY TPO, 1/8 in. (3 mm) dia., 15 feet (9 m), gray
	R06-01-03-NT Nylon, 1/8 in. (3 mm) dia., 15 feet (9 m), natural
	R07-01-03-NT Polycarbonate, 1/8 in. (3 mm) dia., 4 feet (1.2 m), natural

Specifications

• Electrical: 110V/60Hz - 750 watts (Max)
• Shipping Weight: 1 skid - 80 lb. (36.3Kg)
• Shipping dimensions: 36.5 in. (L) x 18.75 in. (W) x 40.5 in. (H) - - 93cm (L) x 48cm (W) x 103cm (H)
• Air Requirements

  Liters per minute (lpm) of N2 Flow at Welder	Minimum Required Inlet Pressure	Minimum Required Inlet Flow
  10.0 lpm	60.0 psi (4.1 bar)	47.5 lpm (1.7 cfm)
  12.5 lpm	70 psi (4.8 bar)	54.5 lpm (1.9 cfm)
  15.0 lpm	82 psi (5.6 bar)	64.5 lpm (2.2 cfm)
  17.5 lpm	91.0 psi (6.3 bar)	71.5 lpm (2.5 cfm)
  20 lpm	105.0 psi (7.2 bar)	86 lpm (3.0 cfm)

• Maximum inlet air pressure: 130 PSI (9 bar)
• Increasing the air pressure over the minimum pressure improves the purity of nitrogen. Minimum pressures and flow produce 97% pure nitrogen. 99+% pure nitrogen is possible.
• CLEAN, DRY, OIL-FREE AIR IS MANDATORY! Irreparable damage to the nitrogen membrane will occur if contaminated air is used and will void the warranty.
• Inspect the filters inside the Nitrocell daily. Drain, clean and/or replace as needed if contaminants are present.

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